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Atmore, AL 36502
EMAIL:
sales@altousa.com
PHONE:
251.368.7777
FAX:
251.368.7774
Para Espaņol
305-892-7777
Para Espaņol Email
vendes@altousa.com
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Return to FAQ
This clutch disc has less than fifty miles on it and the disc cushion segments have broken.
I have seen defective returns to the manufacturer where
the cushion segments of the clutch disc have completely broken
off of the disc hub assembly, and the failure occurred almost
immediately after installation. Most of the time this is an
alignment problem, not a defective unit. The rotating axis
of the clutch disc does not match the rotating axis of the
flywheel and pressure plate. The disc is rotating in an
elliptical pattern, placing stress on the very thin cushion
segments attached to the disc hub. As the disc rotates,
on each side of the elliptical pattern the cushion segments
are bent forward and then backward. In a very short time they
break.
If you can imagine taking a piece of tin bending it one way,
then the other, back and forth until it breaks. This is
the same condition caused by misalignment.
The causes of misalignment are several. The most common cause
is related to the transmission input shaft not being
supported correctly. A worn or missing pilot bearing
will allow the input shaft to wobble side to side and up
and down creating the elliptical rotation pattern. A
worn transmission input shaft bearing creates the same
condition by not supporting the shaft on the opposite end.
We see this condition frequently with vehicles that were not
equipped with pilot bearings, such as some Honda and Mitsubishi applications.
In some cases, the transmission is not in alignment with the
engine. Broken motor mounts or transmission mounts can create this condition.
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